A recent costly reminder for NSW employers where the Sydney Morning Herald has sent shockwaves through the business community after an employer was left facing an $822,000 workers compensation liability. Not because of a safety breach, but due to a little?understood policy provision buried in the fine print.

While the circumstances are specific, the lesson is universal: many employers do not fully understand the long?tail financial exposure embedded in their workers compensation arrangements.

What actually went wrong?

At the centre of the issue was a misunderstanding around ongoing liability for an injured worker, even after their employment relationship had ended. Under the NSW workers compensation scheme, certain claims can continue for many years, sometimes decades, depending on injury type, work capacity and legislative thresholds.
In this case, the employer believed their responsibility ended when the worker left. The policy said otherwise. This is not a “fine” in the traditional sense. It is a retrospective cost exposure that materialised because the employer did not fully appreciate how the scheme allocates liability.

Why is this a more common risk?

Many NSW businesses assume that workers compensation is:
  • a set-and-forget insurance product, or
  • something their broker or insurer handles
In reality, NSW workers compensation operates under a statutory scheme, administered by icare and regulated by SIRA, where employer decisions directly influence long?term cost outcomes.
Key risk factors include:
  • Poor injury management in the early stages
  • Delayed or ineffective return to work
  • Inadequate understanding of wage declarations and policy structure
  • No active review of claim liabilities over time

 

The hidden cost driver: duration, not just injury

The longer a worker remains on weekly payments, the greater the tail liability for the employer. NSW data consistently shows that claims with delayed or failed return to work outcomes drive the majority of scheme costs.
icare itself highlights return to work as a critical control point for employers seeking to manage premium and liability exposure.
This means:
Workers compensation risk is not just about accidents, it’s about what happens after the injury.

What employers should review immediately?

This case is a wake?up call to review the fundamentals:

1. Policy understanding

Do you know:

  • how long liability can continue?
  • what happens if a worker resigns or is terminated?
  • how weekly payments and medical costs interact over time?
2. Injury management capability
Is return to work:
  • early?
  • meaningful?
  • actively supported by leaders and supervisors?
3. Claim oversight
Are claims:
  • regularly reviewed?
  • strategically managed?
  • aligned to clear recovery goals?
Without these controls, employers can unknowingly accumulate six? or seven?figure liabilities.

This is not an isolated incident

NSW’s workers compensation scheme is under significant financial pressure, with rising psychological injury claims and deteriorating return to work outcomes placing increasing cost burdens on employers. [abilitygroup.com.au]
As the scheme tightens and scrutiny increases, employers who do not actively manage their risk will be the ones caught out.

Final thought: insurance does not equal protection

Workers compensation insurance covers entitlement—but it does not protect employers from poor decisions, delayed action or misunderstood obligations.
That protection comes from:
  • informed leadership
  • disciplined injury management
  • proactive return to work strategies
The $822,000 lesson is clear: ignorance is no longer an acceptable defence.

 

Source: The Sydney Morning Herald

Title: The quirk in the fine print that cost this employer $822,00.00

Read time: 5 mins